追去品質(zhì) 創(chuàng)建優(yōu)品
高新技術(shù)企業(yè) / 致力于產(chǎn)品的改進和革新
三門峽三星智能裝備制造有限公司是一家以生產(chǎn)全自動鋁錠鑄造生產(chǎn)線、全自動打包機器人、全自動直角坐標(biāo)碼垛機器人、鋁業(yè)模具及鑄造機配件為產(chǎn)品的制造公司。公司成立于2000年10月,注冊金額6000萬元,位于三門峽湖濱區(qū)會興產(chǎn)業(yè)區(qū)內(nèi),占地38.8畝,在建廠房9000余平方米,擬建研發(fā)中心3500平方米、檢測中心1200平方米,目前擁有業(yè)內(nèi)工作人員138名,其中高級工程師2人,工程師10人,技師12人。擁有車、銑、鏜、鉆、焊、線切割等各類先進生產(chǎn)設(shè)備40余臺套,具備年產(chǎn)多套鋁錠連續(xù)鑄造機、全自動打包機器人、直角坐標(biāo)碼垛機器人和鑄造機配件30000件的機械加工能力,2015年公司被認(rèn)定為河南省高新技術(shù)企業(yè)。
創(chuàng)新始終是三星公司發(fā)展的主旋律,十余年來,公司致力于各種產(chǎn)品的改進和革新。在借鑒進口16噸/h鋁錠連續(xù)鑄造機的基礎(chǔ)上,利用公司多年的鑄機維修、改造經(jīng)驗,采用世界先進的PLC程序控制、光電控制技術(shù)及全自動在線計量、在線碼垛、在線打包系統(tǒng),先后研發(fā)出18噸/h、22噸/h、25噸/h、32噸/h鋁錠連續(xù)鑄造機系列產(chǎn)品,其中2009年研發(fā)的25噸/h鋁錠連續(xù)鑄造機采用的直角坐標(biāo)機器人伺服堆垛系統(tǒng)、2012年研發(fā)的32噸/h鋁錠連續(xù)鑄造機及2014年12月研發(fā)的10KG合金錠型15t/h高速鑄造機為國內(nèi)設(shè)備,大大提高了鑄機自動化程度,在裝備制造過程中采取國際化采購模式,對市場上已經(jīng)成熟應(yīng)用的部件不作研發(fā)投入,采取品質(zhì)優(yōu)先的原則進行國際化采購,如電氣產(chǎn)品取自德國西門子和美國AB、軸承、機器人取自Japan,這樣的技術(shù)開發(fā)模式一方面節(jié)約大量的研發(fā)費用和時間,另一方面可以使公司產(chǎn)品達(dá)到國際公認(rèn)的優(yōu)良品質(zhì),2014年公司的產(chǎn)品順利取得歐盟CE認(rèn)證,為公司產(chǎn)品出口奠定良好基礎(chǔ)。
公司2012年研發(fā)生產(chǎn)的的32噸/h鋁錠連續(xù)鑄造機和2014年研發(fā)生產(chǎn)的10KG合金錠型15t/h高速鑄造機使中國鋁錠連續(xù)鑄造機的制造水平不僅改變了落后國外30多年的歷史,而且也改變了使用廠家花費巨額外匯進口的現(xiàn)狀。自此,國外同類設(shè)備再沒有進入中國,而公司的產(chǎn)品開始走向世界。目前,三門峽三星公司已經(jīng)出口土耳其ETI鋁業(yè)公司全自動鋁錠連續(xù)鑄造機1臺、全自動打包機器人1臺、出口馬來西亞齊力民都魯鋁業(yè)公司全自動鋁錠連續(xù)鑄造機2臺、全自動打包機器人1臺,由于我公司產(chǎn)品使用狀況良好,今年馬來西亞公司齊力民都魯鋁業(yè)公司又續(xù)訂全自動鋁錠連續(xù)鑄造機5臺、全自動打包機器人5臺,并主動和我公司協(xié)商,要求在東南亞地區(qū)代理我公司產(chǎn)品。公司一年多來實現(xiàn)產(chǎn)品出口總值2000余萬元,同時期進口國外部件300余萬元。
2014年,公司為進一步提高鋁錠連續(xù)鑄造機的自動化水平,與全自動打包機生產(chǎn)廠家德國TITAN公司達(dá)成合作協(xié)議,合作生產(chǎn)全自動打包機器人,目前全自動打包機器人已經(jīng)完成出廠測試,正式出口土耳其ETI鋁業(yè)公司,和馬來西亞齊力民都魯鋁業(yè)公司、新疆嘉潤資源控股有限公司、新疆東方希望有色金屬有限公司、內(nèi)蒙古大唐國際再生資源開發(fā)有限公司等國內(nèi)外鋁業(yè)公司達(dá)成多臺供貨合同,公司成為河南重型打包機器人制造企業(yè)。
公司新產(chǎn)品32T/h鋁錠連續(xù)鑄造機的使用與國內(nèi)同等產(chǎn)能的生產(chǎn)線相比可以減少一線操作工人45人,每年節(jié)約人工費300多萬元,深受廣大用戶的好評,全自動打包機器人特別是在特殊環(huán)境下的使用(如鋼廠的熱軋打包)可以提高工作效率、減輕工人勞動強度、提高工作效率,具有廣闊的市場前景,踐行了三星公司“在實現(xiàn)自身價值的同時給客戶帶來更多的實用價值,與客戶實現(xiàn)共贏”的宗旨。
自2012年公司研發(fā)出國內(nèi)首臺32t/h鋁錠連續(xù)鑄造機以來,先后在農(nóng)六師煤電有限公司、農(nóng)八師天山鋁業(yè)公司、新疆嘉潤資源控股有限公司、新疆希望有色金屬有限公司、山東立中合金有限公司、寧夏佳盛遠(yuǎn)達(dá)鋁鎂新材料有限公司、新疆東方希望有色金屬有限公司、內(nèi)蒙古大唐再生資源有限公司、土耳其ETI鋁業(yè)公司、馬來西亞齊力民都魯鋁業(yè)公司銷售32t/h、25t/h配備碼垛機器人的鋁錠連續(xù)鑄造機32臺套,完成銷售額9000余萬元,實現(xiàn)了同類產(chǎn)品國內(nèi)銷售業(yè)績靠前的成績。
“全心全意讓客戶用好產(chǎn)品”是三星公司永恒不變的宗旨,“追求好品質(zhì),創(chuàng)建名優(yōu)品牌”是三星公司堅定不移的信念。三星人秉持孜孜不倦、不斷開發(fā)、創(chuàng)新、進取,與廣大新老客戶一起攜手共建輝煌明天。
Sanmenxia Samsung intelligent equipment Manufacturing Co., Ltd. is a manufacturing company specializing in the production of automatic aluminum ingot casting production line, automatic packaging robot, automatic rectangular coordinate palletizing robot, aluminum mold and casting machine accessories. The company was founded in October 2000, the registered amount of 60 million yuan, is located in Sanmenxia Lakeside Huixing Industrial Zone, covers an area of 38.8 mu, under construction plant 9000 square meters, planned to build a RESEARCH and development center 3500 square meters, 1200 square meters testing center, currently has 138 industry staff, including 2 senior engineers, 10 engineers, Technicians 12 people. The company has more than 40 sets of advanced production equipment such as turning, milling, boring, drilling, welding and line cutting, and has an annual output of several sets of aluminum ingot continuous casting machine, automatic packaging robot, rectangular coordinate palletizing robot and 30,000 pieces of casting machine parts. In 2015, the company was identified as a high-tech enterprise in Henan Province.
Innovation has always been the theme of Samsung's development. For more than ten years, the company has been committed to the improvement and innovation of various products. On the basis of importing 16 tons /h continuous casting machine, using the company's years of casting machine maintenance and transformation experience, using the world's advanced PLC program control, photoelectric control technology and automatic online measurement, online palleting, online packaging system, Successively developed 18 tons /h, 22 tons /h, 25 tons /h, 32 tons /h aluminum ingot continuous casting machine series products, Among them, the rectangular coordinate robot servo piling system of 25 tons /h aluminum ingot continuous casting machine developed in 2009, the 32 tons /h aluminum ingot continuous casting machine developed in 2012 and the 10KG alloy ingot 15t/h high-speed casting machine developed in December 2014 are domestic equipment, which greatly improves the degree of automation of the casting machine. Take internationalization procurement mode in the process of equipment manufacturing, parts not on the application of the market is ripe for r&d, adopt the principle of quality preference for international procurement, such as electrical products from Germany Siemens from Japan and the United States AB, bearing, robot, such technology development pattern on the one hand, save a lot of research and development costs and time, On the other hand, the company's products can achieve internationally recognized excellent quality. In 2014, the company's products successfully obtained the European CE certification, laying a good foundation for the company's product export.
The company in 2012 r & D production of 32 tons /h aluminum ingot continuous casting machine and 2014 R & D production of 10KG alloy ingot 15T /h high-speed casting machine so that The manufacturing level of China's aluminum ingot continuous casting machine not only changed the history of more than 30 years behind foreign countries, but also changed the status quo of using manufacturers to spend a huge amount of foreign exchange imports. At the same time, there is no foreign similar equipment into China, and the company's products began to go to the world, at present, Sanmenxia Samsung Has exported 1 set of automatic continuous casting machine and 1 set of automatic packaging robot from ETI Aluminum Corporation of Turkey, and 2 sets of automatic continuous casting machine and 1 set of automatic packaging robot from Mindulu Aluminum Corporation of Malaysia. Due to the good use condition of our products, Malaysian companies this year pulling the bintulu aluminium company and renew the automatic aluminum ingots 5 continuous casting machine, automatic packaging machine 5, at the same time actively negotiate with our company, request agent for the products of our company in southeast Asia, more than a year to implement the products of the company exports more than 2000 ten thousand yuan, at the same time foreign parts imported more than 300 ten thousand yuan.
In 2014, in order to further improve the automation level of aluminum ingot continuous casting machine, the company reached a cooperation agreement with German TITAN Company, the manufacturer of automatic baler, to cooperate in the production of automatic packaging robot. At present, the automatic packaging robot has completed the factory test, and is officially exported to Turkey ETI Aluminum Company. And Malaysia Qili Mindulu aluminum Company, Xinjiang Jiarun Resources Holding Co., LTD., Xinjiang Oriental Hope Nonferrous Metals Co., LTD., Inner Mongolia Datang International Renewable Resources Development Co., Ltd. and other domestic and foreign aluminum companies to reach a number of supply contracts, the company has become henan heavy packaging robot manufacturing enterprises.
Compared with domestic production lines with the same capacity, the company's new product 32T/h aluminum ingot continuous casting machine can reduce the front-line operation workers by 45 people, saving labor costs of more than 3 million yuan a year, which is well received by the majority of users. Automatic packaging robot especially in the use of * * * environment (such as steel hot rolling packaging) can improve the work efficiency, reduce labor intensity, improve work efficiency, and has a broad market prospect, and applying the samsung "in realizing their own value at the same time bring more practical value to the customer, realize a win-win with customers" principle.
Since the company developed the first 32t/h continuous aluminum ingot casting machine in China in 2012, Successively in NongLiuShi coal and electricity co., LTD., NongBaShi tianshan aluminum company, xinjiang kayuen resources holdings co., LTD., xinjiang hope non-ferrous metal co., LTD., shandong made of alloy co., LTD., ningxia new material co., LTD., xinjiang better ShengYuanDa aluminum and magnesium east hope non-ferrous metal co., LTD., Inner Mongolia datang renewable resources co., LTD., Turkey, Malaysia of ETI aluminum co., LTD Qili Mindulu Aluminum Co., Ltd. sold 32 sets of 32t/h and 25t/h aluminum ingot continuous casting machines equipped with palleting robots, achieving sales of more than 90 million yuan, and achieving the highest sales performance of similar products in China.
"Let customers use good products wholeheartedly" is the eternal purpose of Samsung, "the pursuit of good quality, to create a famous brand" is the firm belief of Samsung. Samsung people adhere to the tireless, continuous development, innovation, enterprising, and the vast number of new and old customers together to build a brilliant tomorrow.